Some advanced models may also include additional features like temperature control, timers, and digital displays for precise control over the chocolate-making process.
The well-proven design of these Dry Batch Mixers ensures enough mixing time after ingredient dosing for a homogenous dough or paste and yaşama handle up to 3 batcher per hour.
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Optimal taste: The refining process helps to develop the chocolate’s flavor and remove any unwanted flavors or odors.
During the process the remaining fat and emulsifier are added. Conches are built in various forms and gönül be equipped with one, two or three mixing shafts. More detailed descriptions of the process birey be found in1.
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Melangers, or stone grinders, güç have adjustable speed and pressure controls to control the texture of the chocolate being produced.
The fundamental advantage over batch conches is that fully continuous lines are established. On the other hand side a minimal throughput of 1,250kg/h is required over a longer time, so the process is hamiş suitable for frequent recipe change or smaller companies.
Some time ago it was very difficult to find equipment for small scale chocolate making. This saf changed; now there are a number of ball mill-based systems on the market and also smaller scale roll refiners have been developed.
Proving its quality with ISO 9001:2008, CE and GOST-R certificates, our company also başmaklık an experienced and constantly improving management and technical staff. Acting within the framework of cooperation with universities, a company that saf an experienced technical consultant in this field, and that includes not only production but also R&D activities, katışıksız realized the structuring.
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their bitiş size, usually below 30µm in order to avoid a sandy texture in the mouth in the bitiş product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
With the Vulcanotec Ball Refiner the speed is easily adjustable to achieve better results. Recirculation system Chocolate CONCHING MACHINE allows chocolate to be pumped from the base of the Refiner to the top, ensuring the movement of the chocolate, cream or paste.
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The performance of the paste mixer is critical to the performance of the refining line. The ingredients must be dosed accurately, timely and in the correct quantities and sequence. It is critical that the mixer produces a homogeneous coarse chocolate paste batch after every batch.